Design, manufacture and commissioning supervision of the hydraulic drive station for drawing mill 150 VS 150-00.000

Modernized hydraulic station for driving the pusher and the pipe-clamping hydraulic cylinders

The hydraulic drive station for drawing mill 150 VS150-00.000 is a modernized version of the existing hydraulic station driving the pusher and the pipe-clamping hydraulic cylinders of drawing mill 150.

Unlike the station previously in operation at the plant, it has separate hydraulic drives for the pusher and for pipe clamping, and is designed to work as part of drawing mill 150 within the existing process cycle. It can be installed in addition to the existing station or as its replacement.

Design Description

The hydraulic drive station is mounted on a welded frame, which serves as the base for the tank and, on both sides of it, the pump units with control panels.

The tank consists of a lower and an upper compartment. Working fluid is drawn from the lower (suction) compartment, while it is discharged into the upper (receiving) compartment, from where it flows by gravity into the lower compartment.

Pump supply pipelines, which can be shut off or opened by ball valves, are fixed at the end of the lower compartment on the pump side. The pump discharge (pressure) pipelines are connected to the control panels, which house and integrate all elements of the hydraulic drive station’s schematic diagram.

Station Parameters

Nominal tank capacity
1550 dm³
Working pressure
20 MPa
Number of pump units
4
Pump flow rate (rapid stroke)
240 L/min (NSh250A-4)
Pump flow rate (working stroke)
120 L/min (RMNA)
Pump flow rate (clamp rapid stroke)
95 L/min (NSh100A-3)
Pump flow rate (clamp holding)
15 L/min (50NS16)
Control line pump flow rate
12 L/min (BG12-42)
Operating mode
24 hours/day
Weight (without working fluid)
2960 kg

Result

Uninterrupted operation of the drawing mill has been ensured, equipment maintainability has been improved, and downtime has been reduced. The station is successfully operating as part of the production line.

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