Non-Standard & Custom Equipment: Engineering and Fabrication
Scope of Custom Solutions
Work Category
Technical Execution Capabilities
- Fabrication from Sample (Reverse Engineering)
Generating working drawings, restoring true geometric tolerances and fabricating brand-new components from single worn parts. Dimensions: up to Ø 1,000 mm, length up to 5,000 mm.
- Greenfield Engineering
Designing equipment from scratch for severe environments: extreme pressures, aggressive fluids, temperature swings and cyclic shocks.
- Legacy Equipment Modernization
Replacing discontinued legacy machinery with modern high-performance equivalents featuring improved service life.
- Oversized Dimensions
Machining oversized drive shafts, heavy tie-rods, cylinder barrels and custom housings.
- Hazardous Environments
Explosion-proof enclosures, low-temperature alloys, marine immersion and aggressive slurry environments.
- Special Materials
High-alloy stainless steels, specialized surface treatments (hard chrome, electroless nickel) and wear-resistant cladding.
- Machining to Client CAD/DWG
Precision contract machining of any metal parts based on client CAD/PDF/DWG files.
- Component Reconditioning
Restoring worn bearing journals, cylinder shafts and bores via automated weld cladding (up to Ø 400 mm, length 2,000 mm) and precision coordinate boring up to Ø 250 mm.
We never say «impossible». We engineer the solution.
Representative Non-Standard Projects
Tackling the Complex Takes Real Capability
In-House Engineering Department
Engineers with 15+ years of experience. We work from technical drawings, sketches, 3D models, reference photos or even the most abstract project briefs.
Full-Cycle Manufacturing Facility
CNC turning and milling centers, jig boring machinery and precision grinding. Machining capacities: up to Ø 1,000 mm, length up to 5,000 mm.
In-House Testing Laboratory
Every custom component undergoes rigorous load testing. We validate our engineering calculations through real-world trials.
Expertise in Complex Component Reconditioning
Hardfacing / shaft cladding, precision line boring and bearing journal restoration.
How We Handle Custom Engineering Tasks
01.
Inquiry
You provide photos, sketches, technical drawings, or simply outline the problem.
02.
Engineering Analysis
Our specialists assess project complexity, select materials, and determine optimal manufacturing processes.
03.
Proposal
We deliver viable technical solutions along with lead times and cost assessments.
04.
Manufacturing
Fabrication of the part or sub-assembly using our in-house machining equipment.
05.
Quality Control (QC Inspection)
Comprehensive inspection of geometry, dimensional tolerances, and surface finish.
06.
Dispatch
Delivery and handover of full technical documentation.
How We Deliver Precision & Quality
01
MAZAK VTC-20
5-axis machining center MAZAK VTC-20. Working table: 1,460 × 510 mm, max table load: 800 kg. High-precision milling of complex housings and intricate components.
02
Jig Boring Machine
Jig boring operations: center-to-center distance up to 500 × 315 mm, hole boring up to Ø 250 mm, bore depth up to 750 mm.
03
Cylindrical Grinding Machine
Precision cylindrical grinding for shafts and rods up to 2,000 mm in length and Ø 400 mm. Surface roughness down to Ra 0.2.
04
Shaft Hardfacing / Cladding
Cladding and overlay welding bay: reconditioning of shafts and piston rods up to Ø 400 mm and lengths up to 2,000 mm.
To execute custom-engineered projects, we rely on our comprehensive in-house precision machining. Learn more about our CNC, turning, and milling capabilities: «Custom Precision Machining Services”».
Ready to Discuss Your Project? Contact Us
Attach a photo, sketch, drawing, or simply describe the issue. Our technical specialist will contact you to clarify details and propose viable engineering solutions.